On January 6, 1857, Samuel Wetherillll, received U.S. Patent No. 16,362 on a Method of Obaining Metallic Zinc From the 0res of Zinc:
Wetherill has been described as an “obscure, but important, American inventor.” Educated at the University of Pennsylvania, and Johns Hopkins University, Wetherill was a skilled chemist working for the New Jersey Zinc Company when he invented a novel process for extracting zinc oxide from ores. Previous processes for making zinc oxide use metallic zing, and Wetherill’s process saved the step of first making metallic zinc.
Rather than continuing to refine his process at New Jersey Zinc Company, Wetherill tried to sell his patented furnace to the company. Because he used their supplies and laboratory to develop his technique, the company refused, and Wetherill resigned to pursue his invention on his own, forming the Pennsylvania Lehigh and Zinc Company. At some point Wetherill began experimenting with the production of metallic zinc, with an eye toward going into business for himself, which resulted in his forced separation from the company.
This time Wetherill struck out on his own, forming the Wetherill Zinc Company, and continuing his work on producing metallic zinc. He successfully developed a furnace that produced quality metallic zinc, but the process was not commercially viable and later abandoned.
The outbreak of the Civil War caused great demand for zinc, and the Pennsylvania and Lehigh Zinc company where Wetherill once worked thrived. Years later it was purchased by a group of investors, including two of Wetherill’s sons.